Modern industry relies on mixing ingredients to produce high-quality products. In this context, a ribbon mixer, or ribbon mixer, becomes an important device in the production process.
What is a Ribbon Mixer?
Ribbon mixer is a mixing device specifically designed for mixing large quantities of ingredients. This device is known as a ribbon mixer because its shape resembles a winding ribbon. Ribbon mixers have two spiral-shaped helices (ribbons) that rotate counterclockwise around a central axis, mixing ingredients efficiently.
Ribbon Mixer Working Principle
The working principle of a ribbon mixer is very simple. The materials are put into a tube-shaped drum equipped with a ribbon or spiral ribbon. When the ribbon mixer is turned on, these spiral helices rotate in opposition to each other. This counter-rotating motion creates strong friction and pressure on the ingredients in the drum, thereby mixing them evenly. The result is a homogeneous mixture that is ready for use in a variety of industrial applications.
Advantages of Ribbon Mixer
- Even Mixing: Ribbon mixers ensure even mixing, so the final product has consistent quality.
- Efficiency: Fast and efficient mixing processes reduce production time and labor costs.
- Wide Applications: Ribbon mixers can be used in a variety of industries, including food, pharmaceutical, chemical and many other sectors.
- Custom Design: Ribbon mixers are available in various capacities and designs that can be adapted to production needs.
Ribbon Mixer Application
- Food Industry: Ribbon mixers are used to mix ingredients in making food, such as bread dough, cakes and spice mixtures.
- Pharmaceutical Industry: In the production of medicines and supplements, ribbon mixers mix active ingredients with binders and fillers.
- Chemical Industry: Ribbon mixers are used to mix chemicals in the production of paint, ink, fertilizer and other chemical products.
- Plastic Industry: In plastic manufacturing, ribbon mixers mix various plastic components before the extrusion process.
Selling the Best Ribbon Mixer
Ribbon Mixer is a machine specifically designed to stir or mix all ingredients in powder form and does not have a high level of wetness. A machine specifically designed to mix and knead ingredients in the form of powder or flour to become a homogeneous dough.
Ribbon Mixer is basically a multifunctional machine that is often used to stir animal feed, starting from chickens, ducks and the like. It has a simple shape with real benefits, making many people target this animal feed mixer machine. In short, all dry mixtures such as powders, cereals, grains and dry spices can be crushed with a ribbon mixing machine.
The advantage of a ribbon mixer is that the raw material or product will not be contaminated by the heat and friction of the mixer because the mixing blade will not touch the side of the tank which sometimes creates too much heat during the mixing process.
Visual of Ribbon Mixer
These machines are trough-shaped with a semicircular bottom, equipped with a horizontal longitudinal shaft mounted on an arm to support a combination of ribbon blades, paddles or helical screws set at a close enough distance to the mixer body so that no layer of dough remains at the bottom of the ribbon mixer.
The most effective ribbon layout design is a double spiral where the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction. The ribbon rotates and moves material both radically and laterally to ensure a thorough mix in a short time and at between 40 and 70% of the ribbon mixer's capacity.
How a Ribbon Mixer Works
This machine works by mixing various materials that have been put into the machine tube. Generally the machine capacity is quite varied, ranging from 50 kg to 300 kg with an average mixing duration of 1 hour.
The machine is powered by a diesel engine or electric motor. The way the ribbon mixer mixing machine itself works is not much different from the kneader mixer, namely, it is assisted by a motor which is transmitted in a gear box which is then connected to the shaft to move the blade.
Benefits of Buying a Ribbon Mixer
The resistance of this machine is low so it will last longer
- Easy maintenance
- Strong material
- Large capacity
- Requires low energy power
Main Ribbon Mixer Application
- Baby food
- Milk powder
- Bread dough
- Salt
- Dry food products
- Animal feed
- Plastic resin
- Plastic powder
- Black carbon
- Polyethylene
- Polymer Additives
- Chemical material
- PVC mix
- Cleaning Mixture
- Powder
- Detergent
Price of Ribbon Mixer Machine
PT. Remula Inti Rekayasa is a manufacturer that provides custom ribbon mixers of various types and capacities for all your industrial needs. Apart from that, we also sell ribbon mixers and other products such as double cone mixers.
So you can consult with us about the ribbon mixer size you need. Buy a ribbon mixer machine online atjualmixingtank.com or contact us now for further information.